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NAVAIR

DMJU (V)2

Integrated Consultants, has developed and manufactured the version 2 of the DMJU for NAVAIR NAWCWD China Lake.

DJMU (V)2

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SPAWAR

Power Supply Form, Fit and Function.

Integrated Consultants has supplied Form, Fit and Function replacement Power Supplies for the MINI-DAMA Communications System .

Power Supply

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Northrop Grumman

Adapter and testing kits MQ-4C Triton Wiring and Cabling.

Integrated Consultants designed and manufactured adapter and testing kits for use with the MIL-STD-1553, Ethernet and Fiber Optic wiring in the MQ-4C Triton.

Adapter kits

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Northrop Grumman

Maintenance Portable Electronic Delivery Device (MPEDD)

Northrop Grumman's Firescout unmanned helicopter is programmed on the ground via a laptop computer.

ICI designed a chassis system to hold and protect the laptop while it is tethered to the UAV.

The cradle contains an electronics tray that processes the helicopter's signal before feeding it into the laptop.

Maintenance Portable Electronic Delivery Device

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Fleet Industrial Supply Center (FISC)

F-18 Bulkhead

Integrated Consultants, Inc. reverse engineered a damaged airplane bulkhead and delivered several replacement units.

ICI started with a damaged bulkhead and a number of conflicting and unorganized paper drawings. The bulkhead was reverse engineered into a 3D parametric model, and then this shape was compared to the supplied 2D prints. Inconsistencies were checked and resolved to create a final model of the desired part. This 3D file was used to create tool paths to run a CNC milling machine and produce the final parts.

F-18 Bulkhead

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Aereon Marine

M/Y REVERIE Hinge

Aereon Marine's hinge supports watertight doors on the mega yacht Reverie.

ICI was given a broken hinge that had not been up to the task and has made significant improvements to the design.

Material choice has been improved and the link design has been changed for increased weight bearing capacity and slower wear.

M/Y REVERIE Hinge

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Geodetics, Inc.

Epoch-by-Epoch Network-Centric Positioning Unit (ENPU)

Geodetics ENPU is a high precision GPS receiver.

ICI worked on both the electrical and mechanical designs in parallel in order to achieve the compact form factor.

A special heat sink was designed around the CPU to keep the unit operating in hot climates.

Epoch-by-Epoch Network-Centric Positioning Unit

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Cubic Applications Engineering

Gates Lock

Cubic's GATES lock is an electronically controlled padlock for intermodal shipping containers.

The armored case discourages brute force attacks.

Electronics monitor the lock's current state to detect and log physical attacks.

ICI's innovative hydraulic locking mechanism allows the lock to cinch up tight against the container bars and resist attempts to force the lock open yet uses little electrical power to operate and is cost effective to manufacture.

Gates Lock

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L3-Communication

Impulse Tube

L3's Impulse Tube is used for testing the effects of a pressure wave on sample materials.

It is used to research more effective armor to protect personnel against the effects of a bomb blast.

The pressure wave is created by first charging the breach end of the tube with high pressure gas. As more gas is added the pressure increases until a plastic diaphragm retaining the gas in the breach ruptures.

The pressure wave travels down the tube and impacts the test article placed at the far end.

Impulse Tube

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Spark Integration

Create Demonstration Robot

ICI's Create Robot is a flexible demonstration vehicle designed to showcase Spark Integration's DIOS communications software.

The robot's strong central skeleton allows quick access to all components for fast setup and configuration.

The robot integrates many existing off the shelf components into one mobile platform.

Create Demonstration Robot

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Spark Integration

Hardware Interface Module (HIM) and Universal Connector Panel (UCP)

ICI's HIM and UCP connects any electronic device to the DIOS (Distributed Integration Operating Schema) network.

The DIOS network, developed by Spark Integration, is a small footprint, low overhead, distributed software platform for data communication.

Each HIM contains a configurable I/O board set to adapt to the communications needs of the specific electronics device to be put on the network.

HIM and UCP

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